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Tips, Tricks, and things to know
 PontoonStuff Forum : Tips, Tricks, and things to know
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rickdb1
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Posted: 10/27/2008 at 12:26pm | IP Logged Quote rickdb1

One thing I would like to stress is to NEVER put more than 3 PSI in the logs when checking them. Several members have had their logs rupture from overpressurizing. If in doubt as to how to check them, best to head to a dealer and let them do it. If anyone has more input on checking logs or setting up a way to check them, please feel free to add to this discussion...

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Posted: 09/10/2009 at 10:32pm | IP 71.91.221.10 Quote rickdb1

Looks like those links self destructed. This one may help out with the Schrader valve setup..

http://www.pontoonstuff.com/forum/forum_posts.asp?TID=3874&a mp;a mp;a mp;KW=Schrader+Valves



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Edited by Wildcat Dude on 08/12/2010 at 2:11pm


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Posted: 11/13/2008 at 11:35am | IP Logged Quote Scottbee

What Rick said about overpressurizing the logs can't be stressed enough.  If you do some Google searching you will find stories of people who have died from blunt-force trauma due to just hooking the logs up to their air compressor and letting it go.  At 10-15psig most of these logs will let loose, usually blowing the end cap right off.  If you're in the way..... God help ya!  That's a lot of force and a lot of energy being released.

Those who know what they are doing.. and understand the risks.. can use air pressure to look for leaks, and/or remove dents.  But caution must be exercised!



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Posted: 12/15/2008 at 2:40pm | IP Logged Quote CGbosun

As a Coast Guard Marine Inspector, I pressure tested hundreds of tanks and hulls.  Our policy was to NEVER use more than 2 psi for the reasons mentioned already.  Use a pressure gauge that is intended for low psi readings, like 0-5 psi. Put a pound or so in the logs and make up a 50/50 mix of cheap dish soap and water.  Paint the mix over every weld, joint, fold, seam, crease, etc. and watch for bubbles.  You will be able to see leaks smaller than you could possibly hear... Mark the spot with a crayon or grease pencil and you are good to go!

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Posted: 03/28/2009 at 8:21am | IP Logged Quote VaGent

As I am NEW to pontoons I have a question to ask about testing them.

I am told my 1986 Riveria Crusier with 24 ft logs that there are seperate compartments spaced evenly from front to rear on each log. Does this mean that a leak test will need to be performed on each & every section or will installing a fitting in just one location & applying air pressure be adaquate? At present there are no water drain plugs or test valves that I can find anywhere & this is why I ask for information. My boat has been sitting in the water for years & the logs are really dirty but based on the water line on each log which appears to be even on both logs, it doesn't appear to have leaked water inside but I know that is not a good indicator. Any inofrmation would be appreciated very much.

I will be stripping the entire deck off it next week & cleaning everything before I start the new deck. This would be the time for me to make sure my logs are not leaking & making sure everything is in good shape.

 



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Posted: 03/28/2009 at 9:12am | IP Logged Quote captain58

   hey CGBosun;  wow!  talking to you would be like going to the horses mouth.  

    might as well ask my two questions here about water in the logs and easy check of pressure integrity.  i posted these questions in a thread, but have had no response

      1.   could water in the tubes be a collection of condensation?

      2.   could integrity be checked by removing a plug on a cold morning and allowing the tube to equalize for a few minutes, then replace the plug and wait untill the sun has heated the tube.  when the plug is removed at the heat of the day, there will be a great rush of air escaping if the tube is sealed.

       the way i came upon this was by accident.  when i bought our boat,  i drained both tubes.  i had about 5 gallons in the port tube, and about 2 gallons in the starboard side.  and that had me worried.  i kept an eye on the water line the first summer and did not notice the tubes sinking. any.  next spring i checked the tubes again and had about half a gallon in each one.  so i quit worrying.

       this winter when i was rehabing mine.  i did the cold/heat thing and was pleasantly surprised to hear the whoosh of air  what say yee, matey?

    



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Posted: 03/28/2009 at 12:45pm | IP Logged Quote floridatoon

Captain,

If you hear air escape when you take the plug out it means you do not have a leak. The air would have escaped in the hole when pressure built up if you had a leak. I have a small leak on a top seam on one log and although it does not leak water it cannot hold air pressure until the hole is sealed.



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Posted: 03/28/2009 at 12:57pm | IP Logged Quote captain58

 

      floridatoon - -    thanx for the affirmation.  i was pretty sure this would be an excellent way for anybody to check their toons.  i do not know how much pressure would be generated, but it would seem to be a good way to check without having to do the schrader valve and air compressor check.  not everyone has the air compressor.  i do not have a schrader valve, but that should be a nominal priced item. 

       now - - -   what about the collected condensation.  findiing water in the tube could be that and not a leak.  like i said. i got about 5 gallons when i emptied the tube when i bought it.  but have never had more than a half gallon per season since.  which i have considered acceptable.     thanx

    



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Posted: 03/28/2009 at 9:09pm | IP Logged Quote floridatoon

Captain,

The pontoon must have been left in the water a lot to get that much condensation. I trailer mine so I really do not even have water when I open up the valve. If I open up tha valve in the morning I do not get the whoose sound but if I do it in the afternoon after it has been in the sun I also get that sound.



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Posted: 03/28/2009 at 9:59pm | IP Logged Quote captain58

 

    floridatoon; 

        wish i had tasted the water the first time i drained the tubes.  i do not think it was salt water anyway.  no sign of barnacles or bad corrosion on the tubes.  mine only sits in the water during vacation.  that's about 3 weeks worth of time a year.  the rest of the time it's trailered.   your cool morning- warm afternoon air surge will be affected by whether you acclimate it at the cool stage or the warm stage.  then open the plug at the opposite temp.  i did it the reverse one afternoon to double check and you could tell the air was rushing in to the tubes the next morning instead of rushing out.  maybe those peoples without an air compressor could use the idea.  gotta do it during spring or fall i guess, to get the greatest air temp. difference.  i don't know what the minimum temp. difference would be. 

 



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Posted: 03/29/2009 at 2:04pm | IP Logged Quote dahogman

Condensation should not add to the level of the water you find in your toons.  It should be the same amount as the condensation is from moisture present in the air in the toon.  If the toon is sealed then it is a controlled environment and the water from condensation will not increase.  If you have no leaks the amount of condensation will remain nearly constant.  If you have a leak or weak spot that is undetected it can allow water to enter or exit.  This will happen as the pressure in the toons goes up or down due to changes in temperature.  Condensation sitting in the bottom of the toon could be forced out of a hole in the bottom of a toon as the pressure increased inside the toon on a hot day.  The opposite would happen as it cooled.  Water could be pulled inside the toon as the pressure inside became negative.  Did that make sense?

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Posted: 03/29/2009 at 9:02pm | IP Logged Quote captain58

perhaps the same amount of condensation is the reason i only get about 1/2 gal. or less each season.  i do not know anything about the previous owner except he did not take very good care of it!  and i do understand the pres./temp thing.  i guess when i was thinking condensation collection, i ws relating to the gas tank.  but the gas tank has a vent hole that constantly lets in moisture laden air.  and that would be what causes the accumulation of water there.  i got in this thread to pass on the tip of checking the tubes integrity with the temp. difference instead of the compressor and schrader valve.     do you think the brief amount of time i have the tubes open to check and drain allows enough moisture laden air back in to start the cycle over again?  thanx for the input,      dave



Edited by Wildcat Dude on 03/29/2009 at 10:56pm


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Posted: 03/29/2009 at 11:17pm | IP Logged Quote dahogman

Condensation is caused from cold meeting warm.  It is forming on the inside on the sides of the toon.  It keeps coming back becuse all of the moisture is not evacuated when you empty the water out.  You still have a toon full of moisture laden air (very high humidity) and then more moisture laden air gets in.  It is very normal to have a small amount of water in a toon.

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Posted: 03/30/2009 at 8:10am | IP Logged Quote captain58

and the temperature difference has to be at least 10 degrees for the condensation to form on the warm side of a cold surface.  that's what i remember my A/C guy saying.  and that was 20 years ago.  but i have halfsheimers, and don't mind being corrected!     wonder how much it would cost to fill the tubes with air from the dive shop?   LOL  that would get rid of the problem. 



Edited by captain58 on 03/30/2009 at 11:11am


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Posted: 03/30/2009 at 9:33am | IP Logged Quote Wildcat Dude

Umm, no it wouldn't, unless you don't mind your toons blowing up. Remember that to check for leaks 1-3lbs is all it takes. Somebody on this forum last year didn't read that part and found out the hard way why you don't put more than that in a toon.

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Posted: 03/30/2009 at 10:08am | IP Logged Quote captain58

'   

     naw charles;  wasn't recommending blowing it up.  just replacing the regular air with scuba air.  the air that goes in the scuba tank has most all the moisture removed.  i'm not saying air pressure, just dry air to begin with.  it was actually sort of a jest.  heck, you would have to vacuum it down like they do A/C lines, before filling them with the dry air. 



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Posted: 03/30/2009 at 5:30pm | IP Logged Quote floridatoon

There was a suggestion a while back of filling the pontoons with helium making it lighter so it will float higher in the water. I don't know if that theory would work on a pontoon unlike a baloon.

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Posted: 03/30/2009 at 5:48pm | IP Logged Quote demandavid

A good way to check the helium theory would be to buy a tank of helium at wal-mart. Put it in a tank of water with a little weight. Mark you water lines. Let all of the helium out, add the weight back and check your water lines.

Sound good anyway



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Posted: 03/30/2009 at 7:23pm | IP Logged Quote dahogman

It won't work because it is a displacement and bouyancy issue, you would still be displacing the same amount.  It has been talked about on here in the past.  Someone had the idea of adding compressed air to their toons for added bouyancy.  It is a nice thought and sure would be nice if it worked.  If adding compressed air increased bouyancy Divers would just bob around like corks.  The helium idea would require much larger toons something about the size of a Zeppelin.  I am in no means an intelligent person so I'm sure an engineer will be along and tear me to shreds.

Edited by dahogman on 03/30/2009 at 7:53pm


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Posted: 04/10/2009 at 4:01pm | IP Logged Quote peppyjd

Just wanted to add my experience with finding leaks in logs.  (1) Look for bubbles while the toon is in the water.  I know that sounds silly, but I had it out 3 times before I noticed little bubbles coming out of the forward part of the starboard log, and I had suspected a leak all along as I was siphoning out water.  (2) I am no scientist, but this must have something to do with air in the logs heating up over the course of the day and increasing the air pressure inside.  I knew I have a leak (bubbles) but when I remove the valve on top of the tube I hear a whoosh of air.  So today, I was washing the toons with coil cleaner (haven't removed valve in a couple of months).  As I was rinsing it off, foamy watery bubbles were forming in the vicinity of where I had suspected a leak.  It was as if they had been pressurized and soapy water sprayed on them.  And much to my delight (really, I want to know these things) I found another hole the same way on the opposite toon at about the same place.  Neither of the holes is really visible (I didn't get to close to inpect as I was doing the acid wash), so I circled them with a grease marker.   

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Posted: 04/10/2009 at 9:53pm | IP Logged Quote judgepw

If they're just a pinhole, maybe JB Weld can patch them. Anybody got an opinion on this?  I'm just guessing.

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Posted: 04/11/2009 at 2:29pm | IP Logged Quote VaGent

I have not used JB Weld to seal holes in pontoon logs but I have used it on many other applications over the years. The important thing to keep in mind is make sure the area you are applying it to is clean & dry. Let it dry thoroughly & then you can sand it smooth.

I tend to beleive there is not enough pressure buildup inside the logs to blow out the JB Weld once it's dried completly. Any thoughts from anyone concerning this? I have no idea what the pressure buildup is on a normal  basis. I would think that depends on many different factors.



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Posted: 04/19/2009 at 3:49pm | IP Logged Quote UpstateScubaOWI

the pressure level would be determined by several factors like water weight on the outside of the toons, the temperature of the water, and if the boat is out of the water how hot is the area where you live and if you boat is parked in the sun or shade.

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Posted: 04/21/2009 at 10:16pm | IP Logged Quote bkuntz

I will be pressure testing my logs this weekend to test for leaks and then remove the rollers and replace with rails.
When I searched pontoonstuff for info on pressure testing I found lots of interesting information. One of the threads used to have pics of a self made pressure plug but the link is no longer working.  From the information here is what I put together tonight and hopefully it will work when I use it this weekend. 
The plug on the end of my log is 3/4' I purchased a pvc plug and then went looking for a schrader valve.  My problem was that the valves were not threaded to the base of the valve so I had no way to lock it in place and the valve stems for tubless tires would not work either.  I went down to the local bike store they had shrader valves but again no threads except where the cap goes on.  They showed me a presta bike tube valve and is threaded all the way down.  The tube was $4.5 and then a small brass adapter that allows you to fill the presta valve with a regular tire gauge.  I cut the valve out drilled a hole in the pvc plug, tightend the the valve down and then used silicone sealer on the insde and out to seal it.  I am going to presurise the log in small increments and use my digital tire guage to monitor the pressure so I don't go past the 2-3lbs pressure.  I am thinking this will work and it cost me a whole $6 for the parts and pieces. 
I'll make me a nice slurry of soapy water and hopefully find no leaks











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Posted: 11/14/2009 at 1:37pm | IP Logged Quote Wildcat Dude

Here's what one member did to repair his logs

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Posted: 10/18/2008 at 8:31pm | IP 66.153.238.79 Quote sctoon

  have gotten to a point that I'm not sure what to do , I have found a large number of 'pen Holes' in the logs by adding air, and soapy water to the out side, I was thinking of getting some sheet stock and trying to form it around the logs and then weld it up, have tryed the  repair stuff and it works on holes but not to good on where it had corrosion.not sure if worthy it, even after i have gotten new seats, floor,carpet, console etc....

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Posted: 11/24/2008 at 9:28pm | IP 66.153.238.79 Quote sctoon

have gotten new sheet metal and getting it formed to fit around logs  about a 1/3 the way on the bottom, will try and get it welded over the next week or so, hope that this is not a lost cause, so wanting to get it put back together
Has any one ever had to do this to this extreme before? looking at  raping both logs from end to end, the weight add is only about 100 lbs, will try and post pics of log repair.

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Posted: 12/17/2008 at 4:20pm | IP 71.14.186.23 Quote sctoon

new skins put in place

side profile, also what I'm trying to repair

the holes as they are

**Enlarged pics**



Edited by rickdb1 on 12/17/2008 at 6:34pm


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